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L200 power loss


 
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dittohead2009
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PostPosted: Sun Mar 30, 2014 19:33    Post subject: L200 power loss Reply with quote

Hi everyone , im new here so go easy on me  Very Happy .

 i recently bought a 2004 l200 warrior 2.5 diesel. when i got it home i relised the hose pipe going from the wastegate was disconnected. but the pickup drove fine, so i at least i thought it was. but when i reconnected the hose to the vacuum line i noticed a greater improvement in power.  then a few miles down the road it began to lose power, increased black smoke under pressure and the engine kept jumping or stuttering.
when i removed the vacuum hose again then there is no problems apart from lacking power.

can somebody please help
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jimmyw
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PostPosted: Sun Mar 30, 2014 20:30    Post subject: Reply with quote

Sounds like it was disconnected because the EGR valve gets stuck open. Take off the EGR,clean it and put it back on,and re connect the pipe,if it works it works,if it doesn't,take it off and close it,and either buy a blanking plate on the bay,or just put it on,and cap the vac pipe
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dittohead2009
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PostPosted: Sun Mar 30, 2014 20:45    Post subject: Reply with quote

i have noticed when i the hose is connect to the vac then the wastegate pulls in fully. is this normal? and when i run the engine and then turn it off the egr releases air a few seconds after the engine has stalled . i also cleaned out the pipe going to the egr but i didnt remove the egr itself, i will remove and clean this 2moro. cheers for reply.
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Danne
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PostPosted: Sun Mar 30, 2014 20:50    Post subject: Reply with quote

I don't think it is a waste gate the hose is connected to.
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dittohead2009
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PostPosted: Sun Mar 30, 2014 21:00    Post subject: Reply with quote

hose is connected to an actuator which has i a rod which i assume is connected to the wastegate ,
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Danne
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PostPosted: Sun Mar 30, 2014 21:12    Post subject: Reply with quote

That actuator is connected to the vanes in the turbo that controls the boost.
There is no waste gate on our trucks.

It has a Variable geometry turbo.

Power loss is common when those vanes start to act up and a adjustment is necessary.
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dittohead2009
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PostPosted: Sun Mar 30, 2014 21:50    Post subject: Reply with quote

ahh cheers for that information. good to know .
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dittohead2009
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PostPosted: Mon Mar 31, 2014 21:37    Post subject: Reply with quote

well i have just spent the last couple of hour on the pickup. i have blocked the egr like you told me but there was no difference.  but now i have found a new problem. i was checking and the vacuum pipes to see if they were all tight and secure until i came across the pipe connected to the actuator which controls the throttle (butterfly valve), i seen it was intentionally blocked til a bit of metal in the pipe.
i removed the blockage and  connected back up to actuator. straight away this shut the butterfly valve which restricted air . why is it closing the valve????? and also is it normal for the geometry turbo to be at max boost constantly? i don't think so.

has any one come across this before?
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Danne
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PostPosted: Wed Apr 02, 2014 18:37    Post subject: Reply with quote

On idle it should rest on the upper bolt and when turned off it should rest at the lower bolt.

Here, print this out and read it a couple of times Smile

http://l200.se/request.php?15
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dittohead2009
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PostPosted: Thu Apr 03, 2014 23:40    Post subject: Reply with quote

thanks Danne. A lot of fine tuning to be done , i check the threads and it matches the recommended spec.
i still don't understand why the throttle valve is closing all the time and restricts the air intake. With this valve closed it will not rev, has no power and it produces black smoke.
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dittohead2009
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PostPosted: Fri Apr 04, 2014 0:23    Post subject: Reply with quote

Also , when i rev the engine this does not move the rod for adjusting the vgt.
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dittohead2009
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PostPosted: Mon Apr 07, 2014 21:44    Post subject: Reply with quote

I found the problem. Cheers for everyone's SPEEDY response.  Mad  Confused .
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rmartin
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PostPosted: Tue May 27, 2014 15:28    Post subject: Reply with quote

hi
i have the same problem,with the vac pipe connected to the air intake butterfly it closes straight away and kills the engine,remove vac pipe and engine will run.
how did you solve this ?.
any help gratefully accepted.
martin.
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