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Ash2.8 **
Age: 33 Zodiac: Joined: 24 Apr 2017 Posts: 55 Location: ABERGAVENNY
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Posted: Tue Jun 13, 2017 17:20 Post subject: |
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Update.
Just fitted the throttle position sensor from a breakers yard off a working truck... no change, still gets stuck in top gear.
I have a few questions for you....
1) As you slow down, what tells the gearbox to change down a gear? ie as you drop from say 50mph to 15mph, what tells the gearbox to change down? Is it the speedo, then the ecu to the gearbox?
2) What is the job of the throttle position sensor. The pump has a kick down cable on it, so what does the TPS even do?
It appears that when you drive the truck up the road when stone cold in the morning, overdrive works. The gearbox changes up into top gear. revs are around 2600rpm at approx 60mph, then i select overdrive and revs dropto 1900rpm ish.
Then as i continue and truck warms, it appears that it jumps out of overdrive and back into 3rd, where it now revs again at 25002600rpm doing 60mph.
At this point, the truck will not change down out of 3rd gear.
When the truck is still warm, i pull into a layby, select park and then back into D and its stuck in 3rd still.
So.... i then re select park, turn the truck off and back on again. Then i selsct D and away it does, changes up 1st, 2nd, 3rd... but this time overdrive does not work.
To conclude, my findings are when cold overdrive works. When warm, it does not.
Once the truck gets into 3rd, it will not change out of 3rd.
Unless of course driving it manually.
I disconnected the 2 prong temperature sensor on the top of the cylinder head (just under the interccoler), that gives a signal to the temp gauge on th dash, this had no change on things either.
Slowly running out of options now.
Any help? Cheers |
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Posted: Tue Jun 13, 2017 17:20 Post subject: Google Ads keep the POCUK free to join! |
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peteinchad LifeTime Member
Joined: 07 Jan 2013 Posts: 15079 Location: UK
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Posted: Tue Jun 13, 2017 18:04 Post subject: |
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I would change the gearbox ECU - they are quite cheap on eBay and easy to get at to change. At least it would rule it out. |
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Ash2.8 **
Age: 33 Zodiac: Joined: 24 Apr 2017 Posts: 55 Location: ABERGAVENNY
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Posted: Tue Jun 13, 2017 19:42 Post subject: |
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Ok thanks. Do you have any answers to my 2 questions?
Cheers |
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peteinchad LifeTime Member
Joined: 07 Jan 2013 Posts: 15079 Location: UK
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Posted: Tue Jun 13, 2017 19:57 Post subject: |
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Ash2.8 wrote: |
1) As you slow down, what tells the gearbox to change down a gear? ie as you drop from say 50mph to 15mph, what tells the gearbox to change down? Is it the speedo, then the ecu to the gearbox?
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That is what I have always assumed - but I could be totally wrong. The gearbox has to know what speed the truck is going so that is why the speedo signal goes to the ECU (I think!)
As for the TPS - I have no idea! I know where mine is but have never had to touch it. |
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peteinchad LifeTime Member
Joined: 07 Jan 2013 Posts: 15079 Location: UK
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Posted: Tue Jun 13, 2017 20:01 Post subject: |
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ECUs on eBay seem to vary widely in price - the one with the same part number as my truck is about £20.
At that price it is worth changing it to rule it out as the source of your problem - if it makes no difference you can always stick it back on eBay. |
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Ash2.8 **
Age: 33 Zodiac: Joined: 24 Apr 2017 Posts: 55 Location: ABERGAVENNY
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Posted: Tue Jun 13, 2017 20:20 Post subject: |
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Just been having a look on ebay. They do vary in price and some are untested so it is a gamble.
Would an ecu cause it to stick in a top gear?
Im just scratching my head... what gets me is that the gearbox goes back into bottom gear after switching it off again.
So turning it off temporarily fixes it until it develops the same problem again lol
Also just tested continuity from the single spade coolant sensor on the head to the ecu plug and there is continuity.
Cheers |
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peteinchad LifeTime Member
Joined: 07 Jan 2013 Posts: 15079 Location: UK
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Posted: Tue Jun 13, 2017 20:33 Post subject: |
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Ash2.8 wrote: |
Just been having a look on ebay. They do vary in price and some are untested so it is a gamble.
Would an ecu cause it to stick in a top gear? |
The ECU controls the gearbox so I would assume it could
Ash2.8 wrote: |
turning it off temporarily fixes it until it develops the same problem again lol |
Which is why I think it is electrical - when my laptop goes wrong I usually mend it by switching it off and on again
Ash2.8 wrote: |
Also just tested continuity from the single spade coolant sensor on the head to the ecu plug and there is continuity.
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That sensor just stops the gearbox going into O/D until the engine is up to temperature.
Like I said - I am no gearbox expert but there seems to be two choices, try another ECU or start looking at the gearbox - and the ECU is easier and cheaper.
I am having an odd problem with a choppy ride on my truck - all I could do was change bits until the problem went away. So now I have changed every steering joint, changed the shocks as well and the problem is still there - so I have narrowed the problem down to the wheels or tyres. I left the most expensive bits till last. |
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Ash2.8 **
Age: 33 Zodiac: Joined: 24 Apr 2017 Posts: 55 Location: ABERGAVENNY
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Posted: Tue Jun 13, 2017 20:56 Post subject: |
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Thanks again for the help.
Will keep you all updated.
Cheers |
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kenthepipe LifeTime Member
Joined: 11 Mar 2005 Posts: 4366 Location: North-East
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Steve_C ***
Joined: 16 Oct 2016 Posts: 194 Location: The act or result of locating....
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Posted: Fri Jun 16, 2017 13:40 Post subject: |
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When you say "stuck in 3rd", I assume you mean that you have 1st, 2nd and 3rd, but not top gear?
I had exactly this on my Sport, and it turned out to be a dodgy switch on the transfer box which was telling the ECU that low range was engaged, even though it wasn't. If the ECU thinks low range is selected, it won't allow top gear to be selected. |
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eve.st **
Age: 67 Zodiac: Joined: 19 Jun 2017 Posts: 119 Location: north devon
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Posted: Tue Jun 20, 2017 21:37 Post subject: |
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i tested a2.5 auto drove slow and noisey would not kick down ,but could use it manually i asked a few Qs from a few guys that run japs and they suggest selecter switch ormode switch ecu g/box connection or--diesel pump connection apperantly istsends and recieves from ecusounds odd but ithought i,d thtow it in |
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dhammika ****
Age: 49 Zodiac: Joined: 16 May 2015 Posts: 408 Location: Sri Lanka
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Posted: Fri Jun 23, 2017 7:58 Post subject: |
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It seems like after some time, your two main shift solenoids are not functioning either due to loss of electrical signal or failure in solenoids.
Pajero V4AW3 Transmission is built by Aisin-warner and their model name is AW30-40, which is similar to 4x4 AW4 and Toyota A340E series
Looking at the literature, when both the solenoids are not functioning, gearbox selects the default gear based on the shifter position. When the shifter at "D" position, default gear is O/D.
https://drive.google.com/open?id=0BzJBT050_Ju3TUpIT1RVN0Zaa3c
So as Pete suggests, first check replacing the ECU |
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BILLYWHI33 LifeTime Member
Age: 46 Zodiac: Joined: 07 Nov 2012 Posts: 21 Location: cumbria
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Posted: Tue Feb 20, 2018 14:45 Post subject: |
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Hi mate i had the same problem on my 2.8 swb tried allsorts even gearbox ecu still no joy i ended up changing the gearbox. That worked! |
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