eBid - Buy and Sell online

The Mitsubishi Pajero Owners ClubŪ
The Mitsubishi Pajero, Shogun, Montero, Challenger, Raider and EVO 4x4 Owner's Club
 
The POCUK - it's not just a Club, it's a way of life!

 FAQFAQ   SearchSearch   Watched TopicsWatched Topics   MemberlistMemberlist   UsergroupsUsergroups   RegisterRegister 
 ProfileProfile   Log in to check your personal messagesLog in to check your personal messages   Log inLog in 
Click here to link to the Pajero Owners Club UK FaceBook Group!POCUK FaceBook Group  POCUK home pagePOCUK Home  POCUK ForumsPOCUK Forums  CalendarCalendar

Gen3 3.2DiD LWB - Low fuel level + long downhill = stall

Goto page Previous  1, 2
 
Post new topic   Reply to topic    The Mitsubishi Pajero Owners ClubŪ Forum Index -> 4M41 / 3.2 (DiD) models
View previous topic :: View next topic  
Author Message
mjc506
LifeTime Member
LifeTime Member


Age: 36
Zodiac: Virgo
Joined: 28 Jul 2015
Posts: 28
Location: Ceredigion

PostPosted: Thu Aug 09, 2018 23:58    Post subject: Reply with quote

A little while later...

The problem with rough running with a low fuel level hasn't reoccurred. Very Happy

We did have a small diesel leak though. Trying to trace it was tricky, and I ended up dropping the tank. Still nothing obvious, but took the opportunity to check everything over and cleaned the outside of the tank off to make tracing future leaks easier...

The tank isn't the original one, and has also had a repair attempted on it - the connection for the surge line back up to the top of the filler pipe looks like someone's thrown solder at it, then given up and put some kind of sealant all over it. I imagine this could be where our leak is coming from... I also replaced all the steel fuel lines on top of the tank with rubber as they were looking tired too. Vacuum tested the fuel pickup pipe and that's fine (it looks in good nick too). The inside of the tank looked in good condition from what I could see, and flushing it out didn't result in much *beep*.

There was a slight dent in the bottom of the tank where the pickup is. Only ~5mm depression, but across that whole area. This has now been 'corrected'...

Put the tank back on, and stuck 1/4 tank diesel in. No patches on the driveway yet (it's only been a few days though) but the top of the tank (viewed through the inspection panel under the middle row seats) is already wet with diesel. It shouldn't have reached any of the connections up there in much quantity, although our access track is rough and will be splashed around a lot. I should drop the tank again, plug all the ports and pressure test with soapy water, although I'm not sure I fancy trying to weld it. Might be more sensible just to source a replacement.

Thanks for your previous assistance  Smile
Back to top
View user's profile Send personal message
Google
Sponsor







PostPosted: Thu Aug 09, 2018 23:58    Post subject: Google Ads keep the POCUK free to join!


Back to top
mjc506
LifeTime Member
LifeTime Member


Age: 36
Zodiac: Virgo
Joined: 28 Jul 2015
Posts: 28
Location: Ceredigion

PostPosted: Thu Apr 04, 2019 11:55    Post subject: Reply with quote

Sorry, forgot to update this.

Took the tank off again. The connection for the large of the return pipes had at some point been bent or pulled at some point in the past, and someone had attempted a repair by soldering, which hadn't worked, and then covering it is some kind of black sealant. This had failed, hence our leak.

I cleaned off the sealant and solder, and tig welded the connection back to the tank, pressure tested, and refitted the tank. No leaks since!

I think the bottom of the tank is still slightly dented, but it seems 'too flat' to bend back out. I suspect our level gauge sensor is slightly off too - a full tank doesn't indicate full, and the low level light comes on quite late. This should be easy to tweak next time I open that access hatch.
Back to top
View user's profile Send personal message
Display posts from previous:   
Post new topic   Reply to topic    The Mitsubishi Pajero Owners ClubŪ Forum Index -> 4M41 / 3.2 (DiD) models All times are GMT + 1 Hour
Goto page Previous  1, 2
Page 2 of 2

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum


All contents © Hobson's Choice IT Solutions Ltd 1997 on
Powered by phpBB © 2001, 2002 phpBB Group