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EGR Blanking Plate **UPDATE**

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Loggo
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Joined: 01 Aug 2003
Posts: 74
Location: Herefordshire

PostPosted: Wed Oct 15, 2003 10:27    Post subject: Reply with quote

IF I am not too late (Been offline for a few weeks) put me down for one as well please.

Thanks.

Loggo
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PostPosted: Wed Oct 15, 2003 10:27    Post subject: Google Ads keep the POCUK free to join!


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Tiger
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Age: 57
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Joined: 09 Sep 2003
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Location: Hinstock, (on the A41) Shropshire

PostPosted: Wed Oct 15, 2003 11:18    Post subject: Reply with quote

me too, i have been away,

can i have one also.....
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sambsam
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Joined: 14 Aug 2003
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Location: Hove

PostPosted: Wed Oct 15, 2003 14:01    Post subject: Reply with quote

Please put me down for one.

Cheers
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MACKDOG
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Joined: 15 Oct 2003
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Location: Colne Lancs

PostPosted: Tue Oct 21, 2003 14:35    Post subject: egr blanking plate **UPDATE** Reply with quote

Hi Bruce,put me down for a plate contavt kethly1@granvilla.fsnet.co.uk with payment details etc,cheers Keith.
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chutz
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Joined: 15 Jun 2003
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PostPosted: Tue Oct 21, 2003 17:35    Post subject: Reply with quote

put me down for one if you get 2.8 template.
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gord
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Joined: 21 Oct 2003
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PostPosted: Mon Oct 27, 2003 23:06    Post subject: Reply with quote

i will have some of that,
nice one !
i like to see a job done right
-------------------------------
92 swb 2.5 (smokey)
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pablo rhodes
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Joined: 05 Oct 2003
Posts: 34
Location: bristol

PostPosted: Tue Oct 28, 2003 12:24    Post subject: Reply with quote

me to let me have payment details
get one for bristol meet ???

pablo
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andyc
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Joined: 04 Jan 2003
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Location: Chipping Norton, Oxfordshire

PostPosted: Sat Nov 01, 2003 1:01    Post subject: Reply with quote

[quote="TREVMC"]
no2 the plates you are having done need to be made out of STEEL ali is not suitable as the heat on the centre will burn it through the original is not open to the same heat or to put it another way think of paper gaskets they are ok while in the steel sandwich but if left loose the gases burn straight through
[/quote]

cripes, I hope the ally EGR housing and the ally inlet manifold don't melt at the same time Shocked
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t.bone
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Joined: 21 Apr 2003
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Location: STOCKPORT cheadle cheshire

PostPosted: Sat Nov 01, 2003 22:35    Post subject: plate Reply with quote

could u put me down for one please

email on my profile when ready
cheers t.bone Wink
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kel1952
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PostPosted: Tue Nov 04, 2003 23:25    Post subject: egr plate Reply with quote

Semms my original idea of selling through the club caught some interest??/

Put me down for one mate
kelkiki@kelkiki.plus.com and I will send off the cheque - well done mate!

Kelvin
Wink
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Mystery Machine
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Joined: 04 Jul 2003
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Location: Bristol

PostPosted: Wed Nov 05, 2003 16:11    Post subject: Reply with quote

Just to let you know that the plates will be made out of 0.8mm thick mild steel.

I had originally planned to make them from Ally, but as TrevMC pointed out, this could deform or even melt due to the high temperatures being passed through the valve. (ally sheet is rolled and therefore very soft in it's raw state)

The valve itself, although made of ally, will not melt due to the fact that it is cast and therefore is much, much harder in property as well as more substantial in build.

TrevMC also stated that stainless would be the best material - while this would be ideal as a gasket, to sandwich it between two items of ally would be detrimental because stainless and ally react badly when mated together, and I would not want to be held responsible for the premature corrosion of your EGR valve or more importantly the manifold!!

Before you say that the mild steel will rust - please bear in mind that it will be protected in a nice hot stranglehold and only minimal surafce area will be exposed to the air - which is 95% warm/hot & dry anyway!

I hope this addresses some of the concerns raised - and I assure you that I'm putting a lot of time & effort into making sure this 'little slip of metal' is as good as it can be!!

I have not long picked up the 'prototype' mild steel one and will be fitting it this weekend. If all goes OK then I'll be placing a large order from the engineering company - details of how to purchase etc. will be posted once the order has been placed.

Please hang in there! Wink

Regards,

Bruce.
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t.bone
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Joined: 21 Apr 2003
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Location: STOCKPORT cheadle cheshire

PostPosted: Wed Nov 05, 2003 16:26    Post subject: plate mild steel Reply with quote

nice one matey Wink

cheers t.bone Laughing



you deserve a scooby snack for your efforts Laughing Laughing Laughing
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The Lewis Mob
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Age: 59
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Joined: 22 Jun 2003
Posts: 656
Location: Near Chichester , West Sussex

PostPosted: Wed Nov 05, 2003 19:02    Post subject: Reply with quote

good on ya Bruce - me temporary golf tee is looking a bit ropey now anyway Laughing

Cheers

Paul
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PoCUK
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Age: 60
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PostPosted: Thu Dec 04, 2003 17:15    Post subject: EGR blanking plates are in! Reply with quote

Thanks to the tremendous efforts of Bruce, and the obvious demand, we have taken stock of a couple of hundred precision cut 0.8mm zinc coated mild steel plates.

They will be available in the club shop (link at the top of the page) this weekend.

The total cost will be £5.00 - this includes the cost of the plate, online transaction processing charges, p&p and a little bit for the club pot Wink

Again, a big thank you to Bruce!

Simon.
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Mystery Machine
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Joined: 04 Jul 2003
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Location: Bristol

PostPosted: Thu Dec 04, 2003 21:14    Post subject: Reply with quote

Sorry I've not updated for a while, I've been ill & also thought it best for Simon to explain the purchase details 8) (at least I'm not having to worry about cashing cheques and posting them out now!! Thanks Simon!! Laughing Laughing )

I've attached a picture of the finished plate to show you what it's like. As mentioned, they have been Zinc coated to give a nicer and more original finish (and obviously to prevent them rusting in your nice shiny motors!! Very Happy )



Thanks for all the feedback given about different materials etc.... I'm glad that the club will benefit from this in the end. 8)

Regards,

Bruce.
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