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GDi micro-filter replacement - 2002 Mitsi news bulletin


 
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iam_TJ
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Joined: 10 Apr 2013
Posts: 351
Location: Europe

PostPosted: Wed Sep 02, 2020 13:05    Post subject: GDi micro-filter replacement - 2002 Mitsi news bulletin Reply with quote

Since other links in the forums to this PDF document are no longer valid I've recovered it via the WayBack machine and am providing it here as the authoritative source about the P0190 and P1200 fault code, micro filter replacement and cause.

Mitsubishi  Motors Corporation, Newsletter
Model: CK-6G7GDI
Date: Jan. 18, 2002
No: 02 - 008
Group: Fuel
Subject: "Repair procedure for poor acceleration, lack of power and low peak out"

Abstract:
Quote:

This News Letter is to inform you of the troubleshooting and repair procedure for the subject
phenomena.
Symptom and cause:
Engine speed does not rev up, poor acceleration, lack of power, seems to be a limiter works at
3,000 – 5,000 rpm, or drop into the failsafe mode under DTC P0190 and/or P1200 although the
condition is normal at idling and low engine speed.
It is due to insufficient fuel flow caused by blocked filter in a high-pressure fuel pump. This filter is
blocked by many foreign particles passing through a gap at a low-pressure fuel pump module
second filter poor adhesion part.
Production fix:
Improving sealing performance of a low-pressure fuel pump module second filter by changing
adhesion method between a filter paper and its plastic end plate from epoxy adhesive type into
ultra sonic welding type.
And a material of a low-pressure fuel pump motor commutater has been changed from cupper to
carbon to avoid fuel oxidization caused by cupper wearing powder acting as a catalyst.
The both action have been taken place in a production as from the middle December 2001.
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iam_TJ
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Joined: 10 Apr 2013
Posts: 351
Location: Europe

PostPosted: Wed Sep 02, 2020 13:10    Post subject: Reply with quote

Seems attachments was refused or discarded. I've put it on my server: shogun-2001-fuel-problem.pdf
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iam_TJ
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Joined: 10 Apr 2013
Posts: 351
Location: Europe

PostPosted: Sun Sep 13, 2020 1:50    Post subject: Reply with quote

Seems the link got damaged; here's the correction: shogun-2001-fuel-problem.pdf
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