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STOCKONE LifeTime Member
Age: 67 Zodiac: Joined: 13 Jul 2011 Posts: 32 Location: HINCKLEY
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Posted: Mon Apr 21, 2014 20:27 Post subject: Turbo removal 2.8 |
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Hi got a rattling noise on paj coming from turbo side of engine ..think bearing might of gone in turbo .to remove turbo can you please tell me if I have to drain oil and coolant from truck to do the job..
Thank you for any help.. |
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Posted: Mon Apr 21, 2014 20:27 Post subject: Google Ads keep the POCUK free to join! |
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Richy85 *****
Joined: 03 Dec 2012 Posts: 666 Location: Norfolk
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Posted: Mon Apr 21, 2014 20:43 Post subject: |
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No need to do either.
Its fairly straight forward although can be a complete *beep* depending on if any bolts are seized. Soak all the bolts in copius amounts of plusgas
Remove intercooler and air box.
Then remove the various bits of heat shielding around the turbo/exhaust manifold.
There's the vacuum pipe on the front - just disconnect that and tuck it out the way.
Carefully disconnect the oil feed coming onto the top of the turbo - try not to twist or bend the pipe.
There's three bolts that bolt the turbo on to the exhaust manifold - these will most likely be MEGA tight. Plusgas the f*** out of them:)
There's then four bolts that attach the exhaust exit side of the turbo onto the downpipe. Again, these will likely be MEGA tight.
I actually had to get under the motor and undo the little downpipe from the first section of exhaust pipe as the nuts for the back of the turbo onto the downpipe were seized.
When removing the turbo be careful of the oil drain pipe on the bottom which drains the oil back into the sump. There is just a spring clip on it which you should be able to get pliers on or if you have strong hands do it by hand but can be tricky.
If it helps here is a pic of just after I fitted my new turbo before I started putting everything back on.
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STOCKONE LifeTime Member
Age: 67 Zodiac: Joined: 13 Jul 2011 Posts: 32 Location: HINCKLEY
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Posted: Mon Apr 21, 2014 20:51 Post subject: |
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Hi Richy85 many thanks for the pic and the know how.will have crack at it weekend..cheers. |
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peteinchad LifeTime Member
Joined: 07 Jan 2013 Posts: 15079 Location: UK
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Posted: Mon Apr 21, 2014 21:15 Post subject: |
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Just a thought - Mine is a 2.8 and it had two water pipes as well as the oil pipe onto the turbo.
Some of them were oil and water cooled whereas some were just oil cooled.
I found that taking the little heatshield thing off the engine mounting gave me a bit more "wiggle room" to get the turbo out. |
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STOCKONE LifeTime Member
Age: 67 Zodiac: Joined: 13 Jul 2011 Posts: 32 Location: HINCKLEY
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Posted: Mon Apr 21, 2014 21:19 Post subject: |
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Hi great thank you for your help pete .no grease monkey but will have a go weekend.cheers. |
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KEVINBUK ******
Age: 67 Zodiac: Joined: 05 Nov 2004 Posts: 2001 Location: SW Northumberland
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Posted: Mon Apr 21, 2014 22:16 Post subject: Re: Turbo removal 2.8 |
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STOCKONE wrote: |
Hi got a rattling noise on paj coming from turbo side of engine ..think bearing might of gone in turbo .to remove turbo can you please tell me if I have to drain oil and coolant from truck to do the job..
Thank you for any help.. |
Why do you think a "rattle" is your turbo? Have you eliminated the possibility it could be a loose heat shield or some other simple thing before going to the hassle and possible expense of removing and replacing your turbo ?
Hope its a simple one for you
Good luck
K |
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STOCKONE LifeTime Member
Age: 67 Zodiac: Joined: 13 Jul 2011 Posts: 32 Location: HINCKLEY
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Posted: Tue Apr 22, 2014 9:09 Post subject: |
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Hi yes checked shield and other bits around turbo .when I boot the truck noise goes away runs 50/60 miles an hour very quite.just on start up tick over is fine soon as you pull away tapperty noise from turbo so that's why I think bearing as gon or some component in it..
Thank you for your help.cheers. |
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peteinchad LifeTime Member
Joined: 07 Jan 2013 Posts: 15079 Location: UK
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Posted: Tue Apr 22, 2014 10:42 Post subject: |
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Try opening the airbox and listening down the pipe - when mine went you could hear the rattle much better. If the rattle doesn't get much louder then maybe not the turbo.
If you take the air hose off between the air filter box and the turbo you can get to the end of the turbo shaft.
Try moving it up and down to see if there is any play in the bearing. There should be a tiny amount but not much.
Also - I found that after having my turbo reconditioned, I still had a rattle - it turned out to be a hole in the top of the first silencer. I replaced the exhaust and I am now rattle free. |
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STOCKONE LifeTime Member
Age: 67 Zodiac: Joined: 13 Jul 2011 Posts: 32 Location: HINCKLEY
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Posted: Tue Apr 22, 2014 12:45 Post subject: |
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Once again thank you I will try what you have said is the first silencer on the down pipe..cheers. |
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peteinchad LifeTime Member
Joined: 07 Jan 2013 Posts: 15079 Location: UK
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Posted: Wed Apr 23, 2014 13:04 Post subject: |
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That's where my hole was - seemed to amplify the rattle. |
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Dpcunningham ****
Age: 54 Zodiac: Joined: 16 Sep 2016 Posts: 496 Location: West Yorkshire
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Posted: Sun Aug 19, 2018 17:36 Post subject: Turbo removal 2.8 |
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Pete were did you get the turbo reconditioned |
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peteinchad LifeTime Member
Joined: 07 Jan 2013 Posts: 15079 Location: UK
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Posted: Sun Aug 19, 2018 18:45 Post subject: |
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Central Turbos in Derby - HERE
They are only 5 miles away from me. |
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Dpcunningham ****
Age: 54 Zodiac: Joined: 16 Sep 2016 Posts: 496 Location: West Yorkshire
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Posted: Sun Aug 19, 2018 19:12 Post subject: Turbo removal 2.8 |
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Cheers Pete
What costs against buying a new unit |
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peteinchad LifeTime Member
Joined: 07 Jan 2013 Posts: 15079 Location: UK
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Posted: Sun Aug 19, 2018 19:34 Post subject: |
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I had mine refurbished about 6-7 years ago - cost was nearly £400.
There were new ones on eBay that were much cheaper - but having an original rebuilt by a specialist meant that I could be sure of the quality. |
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Dpcunningham ****
Age: 54 Zodiac: Joined: 16 Sep 2016 Posts: 496 Location: West Yorkshire
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Posted: Sun Aug 19, 2018 22:03 Post subject: Turbo removal 2.8 |
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I've seen them on eBay they just seem too cheap |
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